Vibration Analysis is the most predominant technique for Detecting, Monitoring & Analyzing the vibration levels and frequencies of industrial machinery, and using that information it determines the “health” of the machine, and its components. Early detection of vibration is essential in order to avoid critical damage, expensive repair and possibly health and safety hazards.
We have an experienced team of Vibration Experts and operate various Vibration Analysis programmes in a wide range of industries, including Iron & Steel, Cement, Sugar, Power Plant, Petrochemicals & Refineries, Pharmaceuticals, Oil & Gas Production, Engineering Industries, Mining, Oil Rigs, Electrical Rewinding, Atomic Energy, Defence, Marine, etc.
Our priority is the total health of your plant’s assets. Our Vibration Analysis Services can be availed on an “as needed” call out basis, or can be tailored into a Predictive Maintenance Program (PdM) that will improve reliability, increase safety, optimize asset life, and enhance production and operating efficiencies.
DETECTION USING VIBRATION ANALYSIS
- Rotor Imbalance
- Misalignment
- Looseness
- Bearing wear
- Lack of Lubrication
- Mounting Issues
- Generally, Vibration Analysis techniques are used on a variety of assets such as pumps, electric motors, internal combustion engines, gearboxes, fans, electrical control panels, compressed air and hydraulic systems etc.
OUR VIBRATION ANALYSIS PROCEDURE
We depute our expert Engineers for Emergency Call Basis requirements to detect the root cause of Vibration and accordingly plan a corrective action to avoid any type of losses due to unplanned shutdowns or breakdowns. Our engineers are located across various regions of India in order to offer the customer with our condition monitoring services 24/7
Predictive Maintenance Program (PdM)
Our Expert Engineer will attend site to assess which equipment in your plant is suitable for monitoring by vibration analysis. A list of assets will be recommended for inclusion in the vibration programme, based on operation, running hours and criticality and from that a testing schedule will be established. Vibration data is then measured from the machines on a regular basis during our on-site inspection visits and machine condition assessed based on any increases in the parameters.
Analysing the vibration patterns recorded enables us to diagnose what faults are occurring in the machine, i.e. bearing, coupling, imbalance, etc and the urgency required for its repair.
A maintenance action report will be available to the client after each visits (Weekly, Bi-Weekly, Monthly, Bi-Monthly, Quarterly basis, Annual basis)
Remote vibration monitoring services
Remote Vibration Monitoring Services is a much easier, more cost-effective solution.
Enabled by our cloud-computing infrastructure, Our Remote Diagnostic Services allow any company with Internet access to implement a world-class PdM program, or to reduce the cost of an existing one.
By giving you access to our expertise – and 24/7 access to your machine condition data. (Monthly, Quarterly basis, Annual basis)
Benefits of Vibration Analysis Services
- Reduces Equipments costs
- Reduces Lost Production time
- Increases Revenue
- Increases Safety
- Increases Efficiency
Applications
- Generators
- Compressors
- Turbines
- Pump impellers
- Motor rotors
- Fans and blowers
- Process rolls
- Air Pulleys and sheaves
- Bearing spindle assemblies
- Printing drums
- Gears
- Crankshafts
- High-speed tooling
- Cutting tools