Condition monitoring is one of the modern technology for machine Maintenance of a plant in Bangladesh. Typically involves route based vibration collection to be taken and analyzed based on a quarterly frequency for most equipment in Bangladesh. When equipment is critical and non-redundant monthly based data collection is the best way to ensure unforeseen defects do not evolve into unforeseen failures. Vibration analysis testing should be a core component of any reliability centered maintenance program in Bangladesh. A compliment to vibration analysis is to monitor machine lubrication utilizing routine oil sampling and analysis in Bangladesh. Infrared inspections also play a key role in monitoring inaccessible bearings and associated electrical components. QC LAB Vibration Analyst Certification Levels have been certified by the VI (Vibration Institute) as Category III Analyst.
Route based vibration analysis is a powerful tool in monitoring machinery vibration and overall health. A good well designed vibration data collection route will provide the customer with “over the horizon” information on their equipment condition. Vibration analysis is very effective in identifying the following:
- Roller element bearing defects
- Misalignment
- Unbalance
- Coupling issues
- Bearing vibration
- Mechanical looseness
- Distorted case due to uneven base
- Rotor bar issues
- Resonant frequencies (very destructive to healthy equipment)
- Process related influences such as cavitation
- Excessive load
- Excessive looseness
- Rubs
- Gearbox defects
In short, if the equipment is critical to the process or expensive to repair then vibration analysis will save down time and maintenance expenses. For equipment that is difficult to access, vibration sensors can be permanently mounted to make vibration testing easier for all involved.
QC LAB understands the dynamics of transferring good information into action. The value to the customer in Bangladesh of a good reliability program is only realized when information provided is converted to action. The focus of the QC LAB is to work with the various personnel within the customer’s organization to ensure the best value is realized in Bangladesh.
Although the reporting process can be very technical, a simple straightforward field report is the primary tool to empower front line maintenance personnel to optimize equipment performance.
QC LAB provides vibration training in conjunction with Vibration Institute. Vibration analyzers are available for purchase through our online platform.
Data is collected and analyzed utilizing a combination of pruftechnik VIBEXPERT II Vibration Analyzers in Bangladesh.
To learn more on how condition based monitoring can benefit your facility and for information on receiving a complimentary vibration analysis review, contact a QC LAB representative today at our +8801303643303. We currently perform vibration analysis testing in Sugar mills, Cement Plant, Steel Industry, Pulp & Paper Mills, power plant in Bangladesh.